 My design says I can make a bowl from a
board 48" long x 5-3/4" wide x 3/4" thick. One end of this board has a big
unusable knothole in it, so I cut off that end of the board.
|
 I ripped the two boards for my two
compound-mitered segment rings. The board for my top ring is 28" long x
2-1/2" wide. The board for my bottom ring is 28" long x 3-1/8" wide.
|
 One of the boards is on my compound miter sled. I
am cutting the segments for a 12-sided, 70-degree incline angle, 10 "
diameter ring. Note the C-clamp stop.
|
 The 12 segments for one compound mitered ring are
cut out. The segments are cut consecutively from the board, just like it
appears in the photo. For illustration, I have reassembled the cut pieces
into the board.
|
 I am now cutting out the flat mitered segments for
the bowl's central ring. The photo shows my flat miter sled. The sled
fence is set for a 12-sided ring.
|
 All the bowl's segments are now cut. There are two
compound mitered rings for the bowl's top and bottom, two flat mitered
rings for the bowl central ring and lip ring, a base disk, and the
leftover board scrap. Not much usable scrap!
|
 I am gluing together the segments for the central
ring and the lip ring. I use rubber bands to hold pairs of segments
together. I don't use anything to clamp pairs of glued pairs together,
just Titebond II glue. With a little glue between the segments, I rub the
segments together and carefully set the segments down on the sink
cutout.
|
 This photo shows padauk veneer being glued to the
compound mitered segments. I rubber-band the segments to a plastic block
to keep the veneer flat while the glue dries. Glue doesn't stick to the
plastic block.
|
 This is the veneer trimming operation. All of the
compound mitered segments have padauk veneer between them. Adding veneer
doubles or triples the time it takes to construct a bowl, but I think it's
worth it. Sometimes I'll glue several layers of veneer between
segments.
|
 Now I'm gluing the compound-mitered segments
together to form the bowl's top and bottom rings. The central ring and the
lip ring are finished.
|
 To make the rings come out perfectly, I make
half-circle rings, then sand the butts flat. The two half-rings will fit
together perfectly using this method. I use a 12" disk sander for small
rings and a 6"x48" belt sander for big ones.
|
 I use a faceplate with a thick wastewood block
attached. The new bowl's base disk and disks of padauk and blackwood are
ready to be glued to the faceplate.
|
 This photo shows the clamping setup (using my
drill press) for the faceplate and base disk. Also shown is how I
rubber-band the half-ring to the sink cutout to keep the veneer flat while
the glue dries.
|
 Here are the two completed compound mitered top
and bottom rings. The topmost ring will be the bowl's bottom ring. I
pre-planned the knot hole to be located on the top ring so it will be more
visible. I like wood to look like wood - knots are great!
|
 I use a Wagner Safety Planer (from Woodcraft
Supply) to flatten the compound mitered rings. I have found this method to
be the safest of all the methods I've tried for flattening rings. It's
also very fast.
|
 I usually flatten both
sides of each compound mitered ring with the safety planer.
|
 This is the clamping setup for gluing the rings
together. I don't put much downward pressure on the compound mitered
rings. The veneered joints aren't strong until the next ring is glued on,
rotated by 1/2 segment..
|
 I put the assembly from the previous photo in my
lathe to flatten the face (true it up) and turn the perimeter round. I use
the rounded ring perimeter to help keep the next glued-on rings
concentric.
|
 Veneer is being glued to the trued up
compound-mitered bottom ring. I make the veneer pieces in 1/4 circle arcs
to save wood waste.
|
 The veneer ring is finished . Now the central ring
is being glued onto the assembly. This knot hole will be hidden by the
ornamental banding.
|
 Veneer is being glued to the flattened
compound-mitered upper ring. Again, I use the drill press to keep the
veneer flat while the glue dries.
|
 The compound-mitered top ring is now being glued
to the assembly.
|
 The final veneer that goes between the
compound-mitered top ring and the lip ring is being glued into
place.
|
 The lip ring is being glued into place. The bowl
assembly is now complete.
|
 The complete assembly is on the lathe. Now it's
time to round it out.
|
 Another view of the same.
|
 Still another view.
|
 I have completely rounded the bowl. I round the
outside, then I round the inside. I cut extra material out of the inside
to get my desired thickness. I use gouges and skews on the outside. I
generally use a hollowing tool and several different kinds of scrapers on
the inside.
|
 I have cut a shallow groove in the central ring
and glued in the veneer banding strip. I held the strip in place with
rubber bands while the glue dried.
|
 The final lathing of the base disk is now
complete. The outside surface of the bowl has been lightly sanded, then
burnished with a Scotch-brite pad. The next step is to part the bowl off
the lathe by cutting through the waste block on the
faceplate.
|